Mutuwar Casting

Mutuwar wasan kwaikwayotsarin simintin kasuwanci ne da ake amfani da shi don ƙirƙirar sassa na simintin ƙarfe daga tagulla, aluminum, zinc, ko magnesium. Yawancin sassan mota na sabon makamashimotocin lantarki suna amfani da simintin ƙarfe na aluminumtsari.Babban matsa lamba aluminum mutu simintin gyaran kafaana amfani da shi don danna narkakkar karfe a cikin mutu, inda ya daure sannan a fitar da shi ta atomatik. Akwai ramummuka da yawa a cikin ɗigon diecan don jefar da mutuwa. Saboda yawan samar da mutuwar, ana iya samar da jerin ko'ina tsakanin 300 zuwa 400,000 da aka ƙera, dangane da mutuwar. Mutuwar simintin gyare-gyare yana ba da damar samar da abubuwa tare da bangon bakin ciki mai ban mamaki, filaye masu santsi, da gefuna. Die simintin gyare-gyare shine madaidaicin hanyar simintin simintin gyare-gyare masu rikitarwa da aikace-aikace masu buƙatu saboda ƙarfinsa, ingantaccen girman girmansa, da haɓakawa, duka dangane da inganci da farashi.

Ji Huangaluminum mutu simintin gyare-gyaren chinayana da mutuƙar inganci don ƙanana da matsakaita masu girma dabam har zuwa harbi 50,000 akan ɗakin sanyi da injunan kashe ɗakin zafi mai zafi tare da clamping sojojin har zuwa ton 1250. Mun kammala simintin gyare-gyare tare da cibiyoyin injin CNC don samun kyakkyawan inganci. Idan ana so, za mu haɗa guntun simintin ku a cikin kayayyaki da taruka bayan ƙara abubuwan da aka keɓance musu a ƙarin matakan samarwa.

Don gidaje, sutura, kayan aiki, ko hawa, ana amfani da abubuwan da suka mutu simintin gyare-gyare a sassa daban-daban na masana'antu. Muna samar da filayen simintin gyare-gyare don dalilai na ado, ingantacciyar kariya ta lalata, ko ingantaccen juriyar lalacewa dangane da buƙatu.Aluminum kayayyakin simintin gyaran kafa na iya samun saman saman masu zuwa dangane da gami da hanyar gamawa: fashewar yashi, fashewar gilashin gilashi, gamawar ganga, gogewa, gogewa, phosphating, passivating, murfin foda, zanen rigar, eloxating, plating jan karfe, plating nickel, bugu na allo, ko bugu na kushin.

Rasu Simintin Ɗaukaka

MUTUWAR WUTA KYAUTA KYAUTA

CAD/CAM, CATIA V5, UG, Pro-E

Cikin GidaKayan aiki Zane& Manufacturing

Simulating Moldflow

MAGANAR MULKI

MUTU KASANCEWAR MULKITSARIN TSIRA

Tsarin ƙirar ƙirar simintin mutuwa wani muhimmin al'amari ne na masana'anta wanda ya ƙunshi matakai na musamman don tabbatar da samar da sassa na ƙarfe masu inganci. Anan ga cikakken bayyani na tsari:

1. Zane da Ƙira

Mataki na farko ya ƙunshi ƙirƙirar cikakken zane na ɓangaren da za a samar. Injiniyoyin injiniya da masu zanen kaya suna amfani da software na CAD don haɓaka ƙirar 3D waɗanda suka haɗa mahimman geometries, haƙuri, da fasalulluka na ɓangaren ƙarshe. Wannan matakin kuma ya haɗa da tantance nau'in injin ɗin da za a yi amfani da shi, ko dai ɗaki mai zafi ko ɗakin sanyi, dangane da ƙayyadaddun buƙatun ƙira.

2. Tooling da Mold Base Shiri

Da zarar an kammala zane, an mayar da hankali ga kayan aiki da kuma shirya tushe na mold. ƙwararrun masu kera kayan aiki suna ƙera kayan aikin ƙira, gami da ramin mutuwa da ainihin, ta amfani da manyan kayan aiki kamar ƙarfe. Ana amfani da ingantattun dabarun injuna, gami da niƙa CNC da Injin Discharge Machining (EDM), don tabbatar da daidaito a cikin abubuwan ƙira.

3. Mold Assembly da Kammalawa

Bayan an ƙera abubuwan haɗin kai, ana haɗa su sosai. Wannan ya ƙunshi daidaitawa da kiyaye sassa daban-daban, tabbatar da ingantattun tashoshi masu sanyaya iska da sanyaya, da haɗa fitattun filaye da nunin faifai. Ana amfani da ƙarewar taɓawa, kamar jiyya na sama, don haɓaka karɓuwa da hana lalata.

4. Gwaji da Tabbatarwa

Kafin samar da cikakken sikelin, ana gudanar da gwaje-gwaje mai ƙarfi don tabbatar da aikin ƙirar da ingancin sassan simintin. Gwajin gwaji yana taimakawa tantance aikin ƙirar, kuma ana iya yin gyare-gyare don inganta ƙarfinsa, tabbatar da ya dace da ƙayyadaddun bayanai da ake buƙata.

5. Samfura da Kulawa

Da zarar an inganta shi, ƙirar tana shirye don samarwa. Tsarin simintin mutuwa ya haɗa da allurar narkakkar ƙarfe a cikin kogon ƙura a ƙarƙashin matsin lamba. Kulawa na yau da kullun, gami da tsaftacewa da dubawa, yana da mahimmanci don tsawaita tsawon rayuwar ƙirar da kuma kula da ingancin sassan da aka samar.

Mabuɗin Zane-zane

Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwaƙwalwa na Ƙaƙwalwa na Ƙaƙwalwa na Ƙaƙwalwa na Ƙaƙwalwa ) dole ne a ƙidaya a hankali bisa kusurwoyin bango da kaddarorin kayan aiki.
Fillets: Waɗannan gefuna masu zagaye suna taimakawa rage yawan damuwa da haɓaka kwararar zuriyar ƙarfe, hana lahani.
Tsarukan sanyaya: Ingantacciyar sanyaya yana da mahimmanci don kiyaye yanayin sanyi da kuma tabbatar da sanyaya iri ɗaya na sassan simintin gyaran kafa. Zane yakan haɗa da tashoshi masu sanyaya da dabaru.
Tsare-tsare Mai Sauƙi: Fitarwa mai kyau yana ba da damar iska da iskar gas su tsere yayin aikin allura, rage haɗarin lahani.
Kwaikwayo: Yin amfani da software na injiniyan kwamfuta (CAE) don kwaikwai yana taimakawa hango hasashen yadda ƙirar za ta yi yayin aikin simintin gyare-gyare, yana ba da damar gano abubuwan da za su iya yiwuwa.

Themutu jefa mold zanetsari shine cakuda daidaitaccen aikin injiniya, kimiyyar kayan abu, da ƙwarewar masana'antu, mai mahimmanci don samun sakamako mai inganci a cikin samar da ɓangaren ƙarfe. Kamar yadda fasaha ke haɓakawa, ci gaba a cikin kayan aiki da hanyoyin ƙira suna ci gaba da haɓaka inganci da tasiri na tafiyar da simintin gyare-gyare.