Die Casting

Kufa kuponyandi njira yopangira malonda yomwe imagwiritsidwa ntchito popanga ziwiya zamkuwa, aluminiyamu, zinki, kapena magnesium. Zambiri zamagalimoto zamphamvu zatsopanomagalimoto amagetsi amagwiritsa ntchito aluminiyamu kufa-castingndondomeko.Kuthamanga kwakukulu kwa aluminiyumu kufa kuponyeraamagwiritsidwa ntchito kukanikizira chitsulo chosungunula mu ufa, kumene chimalimba ndiyeno chimangotulutsidwa. Pali mikwingwirima yambiri mu diecan yoponya kufa. Chifukwa cha kuchuluka kwa ma dies, mndandanda wa zidutswa 300 mpaka 400,000 zitha kupangidwa, kutengera kufa. Die casting imathandizira kupanga zinthu zokhala ndi makoma owonda kwambiri, malo osalala, ndi m'mphepete. Die casting ndiye njira yabwino yoponyera pazinthu zovuta komanso zovuta kugwiritsa ntchito chifukwa champhamvu yake yayikulu, kulondola kwapang'onopang'ono, komanso kuberekana, potengera mtundu ndi mtengo wake.

Jie Huangaluminium kufa kuponyera wopanga chinaali ndi mafelemu apamwamba kwambiri kwa magulu ang'onoang'ono ndi apakatikati mpaka kuwombera 50,000 pachipinda chozizira ndi makina oponyera achipinda otentha okhala ndi mphamvu zopopera zofikira matani 1250. Timamaliza zidutswa zoponyedwa ndi malo opangira makina a CNC kuti tipeze zabwino kwambiri. Ngati mungafune, tidzasonkhanitsa zidutswa zanu zakufa kukhala ma module ndi misonkhano ikuluikulu mutawonjezera zida zosinthidwa mwamakonda mu magawo ena opangira.

Kwa nyumba, zophimba, zoyikapo, kapena zoyikapo, zida za die cast zimagwiritsidwa ntchito m'magawo osiyanasiyana amafakitale. Timapereka malo opangira zida zodzikongoletsera, kutetezedwa kwa dzimbiri, kapena kukana kuvala kutengera zosowa.Zopangira zopangira aluminium akhoza kukhala ndi zinthu zotsatirazi malinga ndi aloyi ndi njira yomaliza: kuphulika kwa mchenga, kuphulika kwa mikanda yagalasi, kumaliza mbiya, kupukuta, kupukuta, phosphating, passivating, kupaka ufa, penti yonyowa, eloxating, copper plating, nickel plating, screen printing, kapena pad printing.

Die Casting Parts

KUFA KUPONYEZA NTCHITO CHIKUMBUTSO KUCHITA

CAD/CAM, CATIA V5, UG, Pro-E

M'nyumbaTooling Design& Kupanga

Moldflow Simulating

NTCHITO YA NTCHITO

IFA POYAMBA NTCHITOKUPANGA NTCHITO

Njira yopangira nkhungu yakufa ndi gawo lofunikira kwambiri popanga zinthu zomwe zimaphatikizapo njira zingapo zowonetsetsa kuti pakupanga zitsulo zapamwamba kwambiri. Nazi tsatanetsatane wa ndondomekoyi:

1. Mapangidwe ndi Mafotokozedwe

Gawo loyamba limaphatikizapo kupanga mapangidwe atsatanetsatane a gawo lomwe lidzapangidwe. Mainjiniya ndi opanga amagwiritsa ntchito pulogalamu ya CAD kupanga mitundu ya 3D yomwe imaphatikiza ma geometri ofunikira, kulolerana, ndi mawonekedwe a gawo lomaliza. Gawoli limaphatikizanso kudziwa mtundu wa makina oponyera omwe angagwiritsidwe ntchito, kaya chipinda chotentha kapena chipinda chozizira, kutengera zomwe zili ndi kapangidwe kake.

2. Zida ndi Mold Base Kukonzekera

Kapangidwe kakamalizidwe, cholinga chimasinthira ku zida ndikukonzekera maziko a nkhungu. Opanga zida aluso amapanga zigawo za nkhungu, kuphatikiza pabowo ndi pachimake, pogwiritsa ntchito zida zapamwamba monga chitsulo. Njira zopangira makina olondola, kuphatikiza CNC mphero ndi Electrical Discharge Machining (EDM), zimagwiritsidwa ntchito kuti zitsimikizire zolondola pazigawo za nkhungu.

3. Mold Assembly ndi Kumaliza

Zigawo zamtundu uliwonse zikapangidwa, zimasonkhanitsidwa mosamala kwambiri. Izi zimaphatikizapo kugwirizanitsa ndi kuteteza mbali zosiyanasiyana, kuonetsetsa kuti mpweya umalowa bwino ndi njira zoziziritsira, komanso kuphatikiza ma ejector ma slide. Kukhudza komaliza, monga chithandizo chapamwamba, kumagwiritsidwa ntchito kuti kukhale kolimba komanso kupewa dzimbiri.

4. Kuyesedwa ndi Kutsimikizira

Asanapangidwe kwathunthu, kuyezetsa kolimba kumachitidwa kuti atsimikizire momwe nkhunguyo imagwirira ntchito komanso mtundu wa zida zoponyedwa. Mayendedwe oyeserera amathandizira kuwunika momwe nkhungu ikugwirira ntchito, ndipo zosintha zitha kupangidwa kuti ziwongolere kuthekera kwake, kuwonetsetsa kuti zikukwaniritsa zofunikira.

5. Kupanga ndi Kusamalira

Akatsimikiziridwa, nkhunguyo imakhala yokonzeka kupanga. Njira yoponyera kufa imaphatikizapo kubaya chitsulo chosungunula mu nkhungu mopanikizika kwambiri. Kusamalira nthawi zonse, kuphatikizapo kuyeretsa ndi kuyang'anitsitsa, n'kofunika kuti nkhungu ikhale ndi moyo wautali komanso kuti ziwalo zomwe zimapangidwazo zikhale zabwino.

Mfundo Zazikulu Zopangira

Draft Angles: Zofunikira pakutulutsa kosalala kwa magawo kuchokera ku nkhungu, ma angles okonzekera ayenera kuwerengedwa mosamala kutengera ma angle a khoma ndi zinthu zakuthupi.
Fillets: Mphepete zozungulira izi zimathandizira kuchepetsa kupsinjika ndikuwongolera kutuluka kwachitsulo chosungunuka, kuteteza zilema.
Makina Ozizirira: Kuziziritsa koyenera ndikofunikira kuti nkhungu zizizizira komanso kuti zigawo zotayidwa ziziziziritsidwa. Mapangidwewo nthawi zambiri amakhala ndi njira zoziziritsira zoyikidwa bwino.
Mayendedwe Olowera: Kutulutsa mpweya moyenera kumapangitsa kuti mpweya ndi mpweya zituluke panthawi yobaya, kuchepetsa chiopsezo cha kuwonongeka.
Kuyerekezera: Kugwiritsa ntchito pulogalamu yaukadaulo yothandizidwa ndi makompyuta (CAE) poyerekezera kumathandizira kulosera momwe nkhunguyo idzachitire panthawi yoponya, kulola kuzindikira koyambirira kwa zomwe zingachitike.

Thekufa kuponyera nkhungu kapangidweprocess ndikuphatikiza kulondola kwaukadaulo, sayansi yazinthu, komanso ukadaulo wopanga, wofunikira kwambiri kuti tikwaniritse zotsatira zapamwamba kwambiri pakupanga gawo lachitsulo. Pamene ukadaulo ukupita patsogolo, kupita patsogolo kwa zida ndi njira zamapangidwe kumapitilira kupititsa patsogolo magwiridwe antchito komanso kuchita bwino kwa njira zoponya kufa.