Die Casting

Die castinginzira yekutengeserana inoshandiswa kugadzira zvikamu zvakakandwa kunze kwendarira, aluminium, zinc, kana magnesium. Zvizhinji zvemotokari zvikamu zvesimba idzvamota dzemagetsi dzinoshandisa aluminium die-castingprocess.High pressure aluminium die castinginoshandiswa kudzvanya simbi yakanyungudutswa mudhishi, iyo inoomesa uye yobva yangodzingwa. Kune akawanda cavities mune diecan yekukandira kufa. Nekuda kwekugadzirwa kwakanyanya kwemafa, akateedzana chero pakati pe300 ne400,000 zvidimbu zvakaumbwa zvinogona kugadzirwa, zvichienderana nekufa. Die casting inogonesa kugadzirwa kwezvinhu zvine madziro akatetepa zvisingaite, nzvimbo dzakatsetseka, uye mipendero. Die casting ndiyo yakanakira kukanda nzira yezvikamu zvakaoma uye zvinoda maapplication nekuti kune yakakwirira simba, yakanakisa dimensional kurongeka, uye kuberekana, zvese maererano nemhando uye mutengo.

Jie Huangaluminium die casting mugadziri chinaine yemhando yepamusoro inofira mabhechi madiki uye epakati nepakati anosvika 50,000 mapfuti pakamuri inotonhora uye inopisa mukamuri yekukanda michina yekukandira ine clamping masimba anosvika 1250 matani. Isu tinopedzisa zvidimbu zvakakandwa neCNC machining nzvimbo kuti tiwane yakanakisa mhando. Kana uchida, tichaunganidza zvidimbu zvako zvakakandwa mumamodule uye magungano mushure mekuwedzera zvinhu zvakagadzirirwa kwavari mune zvimwe zvikamu zvekugadzira.

Kune dzimba, zvekufukidzira, zvekuisa, kana mountings, die cast zvikamu zvinoshandiswa muzvikamu zvakawanda zvakasiyana zveindasitiri. Isu tinopa nzvimbo dzekufa nekuda kwekushongedza, yakawedzera dziviriro yecorrosion, kana yakawedzera kupfeka kuramba zvichienderana nezvinodiwa.Aluminium casting products inogona kuva nezvinhu zvinotevera zvichienderana nealloy uye kupedza nzira: sandblasting, glass bead blasting, barrel finishing, brushing, polishing, phosphating, passivating, powder coating, wet paint, eloxating, copper plating, nickel plating, screen printing, kana pad printing.

Die Kukanda Zvikamu

KUFA KUKANDISA MOUDI KUCHENGA ZVINOGONA

CAD/CAM, CATIA V5, UG, Pro-E

MumbaTooling Dhizaini& Kugadzira

Moldflow Simulating

MOLD WORKSHOP

KUFA UCHIKANDA MOUDIDESIGIN PROCESS

Iyo die casting mold dhizaini dhizaini chinhu chakakosha chekugadzira chinosanganisira akati wandei matanho ehungwaru kuti ave nechokwadi chekugadzirwa kwemhando dzesimbi dzesimbi. Heino mhedziso yakadzama yemaitiro acho:

1. Dhizaini uye Kutsanangurwa

Chikamu chekutanga chinosanganisira kugadzira dhizaini yakadzama yechikamu chichagadzirwa. Mainjiniya nevagadziri vanoshandisa CAD software kugadzira 3D mhando dzinosanganisira inodiwa jometri, kushivirira, uye maficha echikamu chekupedzisira. Iyi nhanho inosanganisirawo kuona mhando yemuchina wekukanda kufa uchashandiswa, ingave kamuri inopisa kana kamuri inotonhora, zvichibva pane izvo uye dhizaini zvinodiwa.

2. Tooling uye Mold Base Kugadzirira

Kana iyo dhizaini yapedzwa, iyo yekutarisa inochinja kune tooling uye kugadzirira mold base. Vagadziri vezvishandiso vane hunyanzvi vanogadzira zvikamu zve mold, zvinosanganisira mhango yekufa uye musimboti, vachishandisa zvinhu zvepamusoro-giredhi zvakaita sesimbi. Precision machining matekiniki, anosanganisira CNC milling uye Electrical Discharge Machining (EDM), anoshandiswa kuve nechokwadi chechokwadi muzvikamu zvekuumbwa.

3. Mold Assembly uye Kupedzisa

Mushure mokunge zvikamu zvega zvega zvakagadzirwa, zvinounganidzwa zvakanyatsonaka. Izvi zvinosanganisira kubatanidza uye kuchengetedza zvikamu zvakasiyana, kuve nechokwadi chekubuda uye kutonhora nzira, uye kubatanidza ejector mapini nemasiraidhi. Kupedzisa kubata, senge kurapwa kwepamusoro, kunoiswa kuwedzera kusimba uye kudzivirira ngura.

4. Kuedzwa uye Kusimbiswa

Pamberi pekugadzirwa kwakazara, kuyedzwa kwakasimba kunoitwa kuti kusimbise kushanda kwe mold uye kunaka kwezvikamu zvakakandwa. Muedzo unomhanya unobatsira kuongorora mashandiro e mold, uye zvigadziriso zvinogona kuitwa kuti iwedzere kugona kwayo, kuve nechokwadi kuti inosangana nezvinodiwa.

5. Kugadzira uye Kuchengetedza

Kana yangosimbiswa, mold yakagadzirira kugadzirwa. Iyo die casting process inosanganisira kubaya simbi yakanyungudutswa mugomba rekuumbwa pasi pekumanikidzwa kwakanyanya. Kugara uchigadzirisa, kusanganisira kucheneswa uye kuongorora, kwakakosha kuti urebe hupenyu hwe mold uye kuchengetedza mhando yezvikamu zvinogadzirwa.

Mazano Akakosha Ekugadzira

Draft Angles: Yakakosha pakunyorovesa ejection yezvikamu kubva mukuumbwa, dhizaini angles inofanirwa kuverengerwa yakanyatso kuverengerwa zvichienderana nemakona emadziro uye zvinhu zvemukati.
Fillets: Aya mapendero akatenderedzwa anobatsira kuderedza kushushikana kwekushushikana uye kugadzirisa kuyerera kwesimbi yakanyungudutswa, kudzivirira kukanganisa.
Kutonhodza Systems: Kutonhora kunoshanda kwakakosha kuchengetedza tembiricha yekuumbwa uye kuve nechokwadi chekutonhodza kwakafanana kwezvikamu zvakakandwa. Iyo dhizaini inowanzo sanganisira zvine hungwaru yakaiswa yekutonhodza nzira.
Venting Systems: Kufefetera kwakaringana kunobvumira mweya nemagasi kutiza panguva yejekiseni, zvichideredza njodzi yekuremara.
Simulation: Kushandisa komputa-inobatsira mainjiniya (CAE) software yekufananidza inobatsira kufanotaura kuti mold ichaita sei panguva yekukanda, zvichibvumira kuzivikanwa kwekutanga kwezvingangoitika nyaya.

Thedie casting mold designprocess musanganiswa weinjiniya chaiyo, sainzi yezvinhu, uye hunyanzvi hwekugadzira, yakakosha pakuwana mhedzisiro yemhando yepamusoro mukugadzirwa kwesimbi chikamu. Sezvo tekinoroji ichishanduka, kufambira mberi kwezvinhu uye nzira dzekugadzira dzinoramba dzichiwedzera kushanda uye kushanda kwemaitiro ekukanda kufa.