I-Die Casting

Ukulingisa ukufakuyinqubo yokusakaza yezentengiselwano esetshenziselwa ukudala izingxenye eziphonswe ngethusi, i-aluminium, i-zinc, noma i-magnesium. Izingxenye eziningi zezimoto zamandla amashaizimoto zikagesi zisebenzisa i-aluminium die-castinginqubo.I-high pressure aluminium die castingisetshenziselwa ukucindezela insimbi encibilikisiwe kwidayizi, lapho iqina bese ikhishwa ngokuzenzakalelayo. Kunezimbotshana eziningi ku-diecan yokuphonsa ukufa. Ngenxa yokukhiqizwa okuphezulu kwama-dies, uchungechunge lwanoma yikuphi phakathi kuka-300 no-400,000 izingcezu ezibunjiwe zingakhiqizwa, kuye ngokuthi kufa. I-Die casting inika amandla ukukhiqizwa kwezinto ezinezindonga ezizacile ngendlela emangalisayo, izindawo ezibushelelezi, nemiphetho. I-Die casting iyindlela efanelekile yokusakaza yezingxenye eziyinkimbinkimbi nezinhlelo zokusebenza ezinzima ngenxa yamandla ayo aphezulu, ukunemba okuhle kakhulu kobukhulu, kanye nokuphindaphindeka, kokubili ngokwekhwalithi nezindleko.

Jie Huangumkhiqizi we-aluminium die casting chinainekhwalithi ephezulu yokufa ngamaqoqo amancane naphakathi nendawo kuze kufike kumashothi angu-50,000 ekamelweni elibandayo kanye nemishini yokusakaza ye-hot chamber ene-clamping force efika kumathani angu-1250. Siqedela izingcezu zabalingisi ngezikhungo zemishini ye-CNC ukuze sithole ikhwalithi enhle kakhulu. Uma uthanda, sizohlanganisa izingcezu zakho ze-die cast zibe amamojula nasemincane ngemva kokwengeza izingxenye ezenziwe ngezifiso kuzo ngezigaba ezengeziwe zokukhiqiza.

Okwezindlu, okokumboza, okokufakwayo, noma okokufakwayo, izingxenye ze-die cast zisetshenziswa emikhakheni eminingi yezimboni. Sihlinzeka ngezindawo eziyi-die cast ngezinjongo zokuhlobisa, ukuvikela ukugqwala okuthuthukisiwe, noma ukumelana nokuguga okuthuthukisiwe kuye ngezidingo.Imikhiqizo yokukhipha i-aluminium ingase ibe nalezi zindawo ezilandelayo kuye ngokuthi i-alloy nendlela yokuqedela: ukuqhunyiswa kwesihlabathi, ukuqhunyiswa kobuhlalu bengilazi, ukuqedwa kwemiphongolo, ukuxubha, ukupholisha, ukupholisha, ukudlula, ukumboza ngempushana, ukupenda okumanzi, ukucwebeza, i-copper plating, i-nickel plating, ukuphrinta kwesikrini, noma ukuphrinta kwephedi.

Die Casting Izingxenye

AMAKHONO Okucubungula isikhunta se-DIE Casting

I-CAD/CAM, CATIA V5, UG, Pro-E

EndliniI-Tooling Design& Ukukhiqiza

I-Moldflow Simulating

UMSEBENZI WOKUKHUMBA

IFIKE ISIKHUNGO SOKUKHIPHADIZANINA INQUBO

Inqubo yokuklama isikhunta se-die casting iyingxenye ebalulekile yokukhiqiza ebandakanya izinyathelo ezimbalwa zokucophelela ukuze kuqinisekiswe ukukhiqizwa kwezingxenye zensimbi ezisezingeni eliphezulu. Nakhu ukubuka konke okunemininingwane yenqubo:

1. Ukuklama nokucaciswa

Isigaba sokuqala sibandakanya ukwakha umklamo onemininingwane wengxenye ezokhiqizwa. Onjiniyela nabaqambi basebenzisa isofthiwe ye-CAD ukuthuthukisa amamodeli e-3D ahlanganisa ijometri edingekayo, ukubekezelelana, nezici zengxenye yokugcina. Lesi sigaba sihlanganisa nokunquma uhlobo lomshini wokuphonsa ozosetshenziswa, kungaba igumbi elishisayo noma igumbi elibandayo, ngokusekelwe ezintweni ezibonakalayo kanye nezidingo zokuklama.

2. Tooling kanye Mold Base Ukulungiselela

Uma umklamo usuphothuliwe, ukugxila kushintshela ekusetshenzisweni kwamathuluzi nokulungisa isisekelo sesikhunta. Abenzi bamathuluzi abanekhono bakha izingxenye zesikhunta, okuhlanganisa umgodi wokufa kanye nomgogodla, besebenzisa izinto ezisezingeni eliphezulu njengensimbi. Amasu omshini wokunemba, okuhlanganisa i-CNC milling kanye ne-Electrical Discharge Machining (EDM), asetshenziswa ukuze kuqinisekiswe ukunemba ezingxenyeni zesikhunta.

3. Ukuhlangana Kwesikhunta Nokuqedwa

Ngemuva kokuthi izingxenye zomuntu ngamunye sezakhiwe, zihlanganiswa ngokucophelela. Lokhu kuhilela ukuqondanisa nokuvikela izingxenye ezihlukahlukene, ukuqinisekisa imigudu efanele yokukhipha umoya nokupholisa, kanye nokuhlanganisa izikhonkwane zokukhipa namaslayidi. Ukuthintwa kokuqeda, njengokwelashwa kwendawo, kusetshenziswa ukuthuthukisa ukuqina nokuvimbela ukugqwala.

4. Ukuhlola Nokuqinisekisa

Ngaphambi kokukhiqizwa kwesilinganiso esigcwele, ukuhlolwa okuqinile kwenziwa ukuze kuqinisekiswe ukusebenza kwesikhunta kanye nekhwalithi yezingxenye ze-cast. Ukugijima kokuhlola kusiza ukuhlola ukusebenza kwesikhunta, futhi kungase kwenziwe ukulungiswa ukuze kuthuthukiswe amakhono aso, kuqinisekiswe ukuthi ihlangabezana nokucaciswa okudingekayo.

5. Ukukhiqiza kanye Nokunakekela

Uma isiqinisekisiwe, isikhunta sesilungele ukukhiqizwa. Inqubo ye-die casting ihlanganisa ukujova insimbi encibilikisiwe emgodini wesikhunta ngaphansi kwengcindezi ephezulu. Ukugcinwa njalo, okuhlanganisa ukuhlanzwa nokuhlolwa, kubalulekile ukuze kunwetshwe isikhathi sokuphila kwesikhunta nokugcina izinga lezingxenye ezikhiqiziwe.

Ukucatshangelwa Okubalulekile Kwedizayini

Ama-engeli Asalungiswa: Abalulekile ekukhishweni okubushelelezi kwezingxenye ezivela esikhunjeni, ama-engeli asalungiswa kufanele abalwe ngokucophelela ngokusekelwe kuma-engeli odonga kanye nezakhiwo ezibonakalayo.
Izibopho: Le miphetho eyindilinga isiza ukunciphisa ukugxila kwengcindezi futhi ithuthukise ukugeleza kwensimbi encibilikisiwe, ivimbele amaphutha.
Amasistimu Okupholisa: Ukupholisa okuphumelelayo kubalulekile ekugcineni izinga lokushisa lesikhunta kanye nokuqinisekisa ukupholisa okufanayo kwezingxenye ezikhonjiwe. Idizayini ivamise ukufaka iziteshi zokupholisa ezibekwe ngendlela efanelekile.
Amasistimu Wokungenisa umoya: Ukungenisa umoya ngendlela efanele kuvumela umoya namagesi ukuba kuphume ngesikhathi sokujova, kunciphisa ingozi yokukhubazeka.
Ukulingisa: Ukusebenzisa isofthiwe ye-computer-aid engineering (CAE) yokulingisa kusiza ukubikezela ukuthi isikhunta sizokwenza kanjani phakathi nenqubo yokulingisa, okuvumela ukuhlonzwa kusenesikhathi kwezinkinga ezingaba khona.

Idie casting isikhunta designinqubo iyinhlanganisela yokunemba kwezobunjiniyela, isayensi yezinto ezibonakalayo, nobungcweti bokukhiqiza, okubalulekile ekuzuzeni imiphumela yekhwalithi ephezulu ekukhiqizeni ingxenye yensimbi. Njengoba ubuchwepheshe buthuthuka, ukuthuthuka kwezinto zokwakha kanye nezindlela zokuklama kuyaqhubeka nokuthuthukisa ukusebenza kahle nempumelelo kwezinqubo zokusakaza ngokufa.