MIM MATERIALS

Inoshanda zvinhu zveMetal jekiseni kuumba:
Miitiro yeMIM inoshandiswa kune zvakasiyana-siyana zvezvinhu, zvinosanganisira yakaderera alloy simbi, Stainless simbi, tool simbi, nickel base alloy, tungsten alloy, hard alloy, titanium alloy, magnetic materials, Kovar alloy, fine ceramics, etc.

Ndeupi rudzi rwezvigadzirwa zvesimbi zvakakodzera kuneMIM maitiro:
1. MIM components uremu kazhinji 0.2g - 200g.
2. Nzvimbo yakarongwa i100 square centimeters.
3. Iyo miM yezvikamu saizi yakarurama pamusoro pe10MM ndeye ± 0.5%.
4. Zvikamu zveMIM zvakanyanya kukora kwemadziro ndeye 10MM.
5. Minimum saizi 0.2MM.

Tafura 1 Inowanzo shandiswa MIM zvinhu uye minda yavo yekushandisa:

Material system

Alloy brand, kuumbwa

Nzvimbo yekushandisa

Yakaderera alloy simbi

Fe-2Ni、Fe-8Ni

Yakasiyana-siyana zvimiro zvikamu zvemotokari, michina uye mamwe maindasitiri

Simbi isina ngura

316L , 17-4PH, 420, 440C

Tafura 2 Zvivakwa zvezvinowanzo shandiswa MIM zvinhu:

Zviridzwa zvekurapa, tarisa zvikamu

Hard alloy

WC-Chii

Mhando dzose dzemapanga, wachi, wachi

ceramic

Al2O3, ZrO2, SiO2

IT zvemagetsi, zvinodiwa zuva nezuva, wachi uye wachi

Heavy alloy

W-Ni-Fe,W-Ni-Cu,W-Cu

Indasitiri yemauto, kutaurirana, zvinodikanwa zvezuva nezuva

Titanium alloy

Ti, Ti-6Al-4V

Zvikamu zvekurapa uye zvechiuto

Magnetic zvinhu

Fe, NdFeB, SmCo5,Fe-Si

Zvikamu zvakasiyana-siyana zvemagnetic

Tool simbi

CrMo4, M2

Zvishandiso zvakasiyana-siyana

Tafura 2 Zvivakwa zvezvinowanzo shandiswa MIM zvinhu:

Material Designation

Alloy Composition

(wt%)

 

Condition

Density

p (g/cm³)

UTS

σ b(Mpa)

YS

σ 0.2(Mpa)

Elongation

σ (%)

 

Kuoma

Low Alloy Steel

MIM4600 (MIM2200)

Pa1.5 ~ 2.5%

Mo 0.5% max Fe chiyero

 

Sinterd

 

7.50

 

290

 

125

 

40

 

45 ~ 65HRB

MIM4600

(modeifed) (MIM2700)

Pa6.5 ~ 8.5%

Mo 0.5% max Fe chiyero

 

Sinterd

 

7.60

 

410

 

210

 

26

 

70 ~ 90HRB

 

MIM4605

Ni 1.5~2.5% Mo 0.2~0.5% C 0.4~0.6%

Fe balance

 

Sinterd

 

7.50

 

415

 

255

 

15

 

65-85HRB

Kupisa Kurapwa

7.50

1655

1480

2

45 ~ 50HRC

 

 

 

MIM4140

Pa 0.75 ~ 1.25%

Cr 0.75~1.25%

Mo 0.75% max C 0.3~0.5%

Fe balance

 

Sinterd

 

7.50

 

820

 

620

 

10

 

70 ~ 100HRB

 

Kupisa Kurapwa

 

7.50

 

1400

 

820

 

5

 

45 ~ 45HRC

Simbi isina ngura

 

MIM SS316L

C 0.03%max Ni 10~14%

Mo 2~3% Cr 18~20%

Fe balance

 

Sinterd

 

7.75

 

500

 

250

 

4

 

65~85HRB

 

MIM SS304

C 0.08% max Ni 8~10% Cr 18~20%

Fe balance

 

Sinterd

 

7.65

 

480

 

270

 

35

 

65~85HRB

 

MIM SS420

C 0.2~0.4% Cr 12~14%

Fe balance

Kupisa Kurapwa

 

7.40

 

1310

 

11500

 

6

 

40 ~ 45HRC

 

 

MIM 17-4PH

C 0.07%max Cr 15.5~17.5%

Cu 3~5% Ni 3~5% Nb 0.15~0.45%

Fe balance

 

Sinterd

 

7.50

 

900

 

730

 

6

 

20 ~ 28HRC

 

Kupisa Kurapwa

 

7.50

 

1185

 

1090

 

5

 

32 ~ 42HRC

MIM SS310S

 

Sinterd

7.70

520

205

40

80 ~ 100HRB

Magnetic Materials

 

MIM Fe3Si

C0.05% Hongu 2.5~3.5%

Fe balance

 

Sinterd

 

7.60

 

530

 

390

 

24

 

75~85HRB

 

MIM Fe50Ni

C 0.05%max Ni 49~51%

Fe balance

 

Sinterd

 

7.70

 

455

 

160

 

30

 

50 ~ 65HRB

 

MIM Fe50Co

C 0.05%max Co 48~50%

Fe balance

 

Sinterd

 

7.70

 

205

 

140

 

~1.0

 

65~85HRB

 

MIM SS430

C 0.05max Cr 16~18%

Fe balance

 

Sinterd

 

7.50

 

400

 

240

 

25

 

65~HRB

 

 

 

 

 

 

 

 

Tafura 3 Kuenzanisa pakati peMIM uye mamwe maitiro:

Kuenzanisa

project

ME

P/M

Die Casting

Investment Casting

Machining

Chikamu density

High

Low

High

Fair

High

Part tensile

simba

0.5mm

1mm

0.8mm

2mm

0.5mm

Chikamu chepamusoro

finish

Fine1 μ m Ra

Coares

Pakati

Pakati nepakati 5 μm Ra

Fine

Zvikamu miniaturization

kugona

 

Kugona

 

Fair

 

Murombo

 

Fair

 

Kugona

Zvikamu zvakatetepa-madziro

kukwanisa

 

Vazhinji

 

Avhareji

 

Vashoma

 

Avhareji

 

Vazhinji

Zvikamu

kuoma kunzwisisa

95~100%

99~100%

99~100%

99~100%

Kushivirira kwe

chikamu dhizaini

Avhareji

High

Avhareji

Avhareji

High

Kugadzirwa kwakawanda

kukwanisa

 

Kugona

 

Murombo

 

Fair

 

Kugona

 

Kugona

Adaptive

material range

High

High

High

Fair

Low

Supply capacity

Avhareji

Low

Low

Avhareji

High

Metal jekiseni molding chinhu chitsvaupfu metallurgy muitiro, inogona kuburitsa yakakwira density uye yakaoma chimiro sintered zvikamu pasina machining. Iine hunhu hwakasiyana hweMIM zvinhu, MIM inokwanisa kugadzira simbi dzesimbi dzemhando dzakasiyana siyana, zvinosanganisira mota, nharembozha, maturusi emaoko, zviridzwa zvemazino, maturusi epneumatic, maturusi emaoko, zvekuvhiya, zvinhu zvemitambo nemalaptop makomputa. Zvinhu zvinonyanya kushandiswa zvesimbi muMIM process isimbi isina tsvina, alloy simbi uye yakapfava magineti zvinhu.