I-Sintering of metal injection molding (MIM) kanye ne-ceramic injection molding (CIM) Solutions

ONE.MIM sintering

Inqubo yokubumba umjovo wensimbi ikakhulukazi kuhlanganisa ukwakhiwa komkhiqizo, ukuklama isikhunta, ukuhlolwa kwekhwalithi, ukuxuba, ukubumba, ukwehlisa, ukugcoba, ukucutshungulwa kwesibili kanye nezinye izixhumanisi ezibalulekile ze-8, i-JH MIM ingenziwa ngendlela oyifisayo imishini yokususa amafutha kanye ne-sintering ngokusho komkhiqizo wamakhasimende kanye nezidingo zenqubo, futhi ingahlanganiswa ndawonye ukuze inikeze ukukhishwa kwe-vacuum kanye nemishini ehlanganisiwe ye-sintering.

inqubo yokubumba umjovo wensimbi

1, graphite thermal field vacuum degreasing sintering imishini edidiyelwe;

Izinto ezifanele:

I-iron nickel alloy, iningi lensimbi engagqwali (17-4ph,316L,PANACEA, njll.), insimbi yokudaya, insimbi enesivinini esikhulu, njll.

I-Jiehuang MIM inikezela ngezixazululo ezilandelayo zalolu hlobo lwensimbi-nickel alloys, insimbi engagqwali (17-4ph,316L,PANACEA, njll.), i-die steel, insimbi yesivinini esikhulu, njll.:

I-ID

I-VHS4415

Inombolo yemodeli

VHSgr-40/40/150-1600

Isikhawu sokusebenza esisebenzayo (mm)

400×400×1500(mm)

Ukuthwala isisindo

300KG

Amandla okushisa/amandla aphelele

240KW/280KW

Izinga lokushisa lokuklama

1600 ℃

Izinga lokushisa lokusebenza

1550 ℃

Imodi yokulawula izinga lokushisa

Ukulawula izinga lokushisa okubili

Ukushisa okuphezulu okufanayo

≤±3℃

Izinga lokushisa

15℃/min (≤1000℃);

10℃/min (1000-1550℃)

Ukunciphisa i-vacuum

Isithando somlilo esibandayo, esingenalutho, esihlanzekile, ≤ 2Pa

Izinga lokuvuza kwe-vacuum

Isithando somlilo esibandayo, esingenalutho, esihlanzekile, ≤ 2Pa/h

Isivuno se-wax

≥98﹪

Izinga lokupholisa (isithando somlilo esigcwele)

 

(Izinga lokushisa lokungena kwamanzi okupholisa ≤30 ℃, ingcindezi yesithando somlilo 9bar)

1450 kuya ku-100 degrees, amahora ama-5 kuye kwayi-7

 

2, metal hot field vacuum degreasing sintering imishini edidiyelwe;

Izinto ezifanele

Insimbi engagqwali enekhabhoni ephansi, ingxubevange ye-titanium (Ti, TC4), ingxubevange yethusi, ingxubevange ye-tungsten, i-superalloy (718, 713), njll.

I-Jiehuang MIM iwuchungechunge lwezinto: insimbi engagqwali ene-carbon ephansi, ingxubevange ye-titanium (Ti, TC4), ingxubevange yethusi, ingxubevange ye-tungsten, i-superalloy (718, 713), njll. Sinikeza izixazululo ezilandelayo:

Inombolo yemodeli

I-VHS4412-M

Inombolo yemodeli

VHSmo-42/45/125-1600

Isikhawu sokusebenza esisebenzayo (mm)

420×450×1250(mm)

Ukuthwala isisindo

300KG

Amandla okushisa/amandla aphelele

240KW/280KW

Izinga lokushisa lokuklama

1600 ℃

Izinga lokushisa lokusebenza

1550 ℃

Imodi yokulawula izinga lokushisa

Ukulawula izinga lokushisa okubili

Ukushisa okuphezulu okufanayo

≤±3℃

Izinga lokushisa

15℃/min (≤1000℃);
10℃/min (1000-1550℃)

Ukunciphisa i-vacuum

Isithando somlilo esibandayo, esingenalutho, esihlanzekile, ≤ 2Pa

Izinga lokuvuza kwe-vacuum

Isithando somlilo esibandayo, esingenalutho, esihlanzekile, ≤ 2Pa/h

Isivuno se-wax

≥98﹪

Izinga lokupholisa (isithando somlilo esigcwele)

 

(Izinga lokushisa lokungena kwamanzi okupholisa ≤30 ℃, ingcindezi yesithando somlilo 9bar)

1450 kuya ku-100 degrees, amahora angu-8 kuya kwangu-10

 

LESIBILI, i-MIM pressure degreasing sintering

Ukugeleza kwenqubo nesingeniso

Kuhloswe kusimo esibi sokuminyana okuphansi kwemikhiqizo yenqubo ye-vacuum sintering, kwasungulwa isithando somlilo esihlanganisiwe sokwehlisa ingcindezi, esingakhuphula ukuminyana kwemikhiqizo ekushiseni okuphezulu ngokucindezela kwegesi ephezulu.

1, 1MPa graphite insimu eshisayo vacuum ingcindezi degreasing sintering imishini edidiyelwe;

Izinto ezifanele:

I-Tungsten carbide, i-titanium carbide, i-tantalum carbide, njll.

Jiehuang MIM1MPa ingcindezi degreasing sintering Imininingwane:

I-ID

I-PHS4412-1

Inombolo yemodeli

PHSgr-40/40/120-1600

Isikhawu sokusebenza esisebenzayo (mm)

400×400×1200(mm)

Ukuthwala isisindo

600KG

Amandla okushisa/amandla aphelele

240KW/280KW

Ingcindezi yokuklama

1MPa

Ingcindezi yokusebenza

0.96MPa

Izinga lokushisa lokuklama

1600 ℃

Izinga lokushisa lokusebenza

1550 ℃

Imodi yokulawula izinga lokushisa

Ukulawula izinga lokushisa kwamabhande amathathu

Ukushisa okuphezulu okufanayo

≤±5℃

Izinga lokushisa

15℃/min (≤1000℃);
10℃/min (1000-1550℃)

Ukunciphisa i-vacuum

Isithando somlilo esibandayo, esingenalutho, esihlanzekile, ≤ 2Pa

Izinga lokuvuza kwe-vacuum

Isithando somlilo esibandayo, esingenalutho, esihlanzekile, ≤ 2Pa/h

Isivuno se-wax

≥98﹪

Izinga lokupholisa (isithando somlilo esigcwele)

 

(Izinga lokushisa lokungena kwamanzi okupholisa ≤30 ℃, ingcindezi yesithando somlilo 9bar)

1450 kuya ku-100 degrees, amahora ayisithupha kuya kwayisishiyagalombili

 

2, 6MPa graphite insimu eshisayo vacuum ingcindezi degreasing sintering imishini edidiyelwe;

Izinto ezifanele

I-Tungsten carbide, i-titanium carbide, i-tantalum carbide, njll.

Izicaciso ze-Jiehuang MIM 6MPa zokwehlisa ingcindezi ye-sintering:

I-ID

I-PHS4412-6

Inombolo yemodeli

PHSgr-40/40/120-1600

Isikhawu sokusebenza esisebenzayo (mm)

400×400×1200(mm)

Umthwalo osindayo

600KG

Amandla okushisa/amandla aphelele

300KW/340KW

Ingcindezi yokuklama

6MPa

Ingcindezi yokusebenza

5.80MPa

Izinga lokushisa lokuklama

1600 ℃

Izinga lokushisa lokusebenza

1550 ℃

Imodi yokulawula izinga lokushisa

Ukulawula izinga lokushisa kwamabhande amathathu

Ukushisa okuphezulu okufanayo

≤±5℃

Izinga lokushisa

15℃/min (≤1000℃);
10℃/min (1000-1520℃)

Ukunciphisa i-vacuum

Isithando somlilo esibandayo, esingenalutho, esihlanzekile, ≤ 2Pa

Izinga lokuvuza kwe-vacuum

Isithando somlilo esibandayo, esingenalutho, esihlanzekile, ≤ 2Pa/h

Isivuno se-wax

≥98﹪
(I-forming agent ngupharafini)

Izinga lokupholisa (isithando somlilo esigcwele)

 

(Izinga lokushisa lokungena kwamanzi okupholisa ≤30 ℃, ingcindezi yesithando somlilo 50bar)

1450 kuya ku-100 degrees, amahora angu-6 kuya kwangu-8

3, 10MPa graphite insimu eshisayo vacuum ingcindezi degreasing sintering imishini edidiyelwe;

Izinto ezifanele

I-Tungsten carbide, i-titanium carbide, i-tantalum carbide, njll.

I-Jiehuang MIM 10MPa ingcindezi yokwehlisa i-sintering imininingwane:

I-ID

I-PHS4412-10

Inombolo yemodeli

PHSgr-40/40/120-1600

Isikhawu sokusebenza esisebenzayo (mm)

400×400×1200(mm)

Umthwalo osindayo

600KG

Amandla okushisa/amandla aphelele

370KW/410KW

Ingcindezi yokuklama

10MPa

Ingcindezi yokusebenza

9.50MPa

Izinga lokushisa lokuklama

1600 ℃

Izinga lokushisa lokusebenza

1550 ℃

Imodi yokulawula izinga lokushisa

Ukulawula izinga lokushisa kwamabhande amathathu

Ukushisa okuphezulu okufanayo

≤±5℃

Izinga lokushisa

15℃/min (≤1000℃);
10℃/min (1000-1520℃)

Ukunciphisa i-vacuum

Isithando somlilo esibandayo, esingenalutho, esihlanzekile, ≤ 2Pa

Izinga lokuvuza kwe-vacuum

Isithando somlilo esibandayo, esingenalutho, esihlanzekile, ≤ 2Pa/h

Isivuno se-wax

≥98﹪
(I-forming agent ngupharafini)

Izinga lokupholisa (isithando somlilo esigcwele)

 

(Izinga lokushisa lokungena kwamanzi okupholisa ≤30 ℃, ingcindezi yesithando somlilo 50bar)

1450 kuya ku-100 degrees, amahora ama-5 kuye kwayi-7

 

EZINTATHU, i-CIM atmospheric pressure sintering

I-graphite thermal field vacuum degreasing sintering imishini edidiyelwe;

Inqubo yokubumba umjovo we-Ceramicikakhulukazi kuhlanganisa ukwakheka komkhiqizo, ukwakheka kwesikhunta, ukuhlolwa kwekhwalithi, ukuxuba, ukwakha, ukususa amafutha, ukucwilisa, ukucutshungulwa kwesibili kanye nezinye izixhumanisi ezibalulekile eziyi-8, Jiehuang MIMingenza ngendlela oyifisayo imishini yokwehlisa amafutha neyokucwilisa ngokuya ngezidingo zomkhiqizo wamakhasimende kanye nenqubo, futhi ingahlanganiswa ukuze ihlinzeke ngemishini edidiyelwe yokususa i-vacuum kanye ne-sintering.

 

Izinto ezifanele

i-zirconia, i-alumina, i-silicon nitride, i-silicon carbide, njll.;

Isixazululo se-Jiehuang CIM simi kanje:

Izici eziyinhloko zimi kanje:

  1. Imikhiqizo enezimo zejometri eziyinkimbinkimbi ingalungiswa ngokukhululeka nangokuqondile.
  2. Umjikelezo wokwakha mfushane, kuphela amashumi ekhulu elilodwa lesikhathi sokuthulula nokucindezela okushisayo, amandla e-billet aphezulu, ukukhiqizwa kungenziwa ngokuzenzakalelayo, futhi ukuphathwa nokulawula inqubo yokukhiqiza nakho kulula, kufanelekile ukukhiqizwa ngobuningi.
  3. Ngenxa yobumanzi obuhle be-binder, ukuminyana kwe-billet yokubumba umjovo kufana impela.
  4. Ngenxa yokwengezwa kwama-binder amaningi ekubunjweni komjovo, isikhathi sokunciphisa side, ikakhulukazi emikhiqizweni enogqinsi olukhulu, isikhathi sokwehlisa singase sibe ngamahora angu-100-200.
  5. Ngenxa yokuthi ingxube ye-powder ne-binder ifana kakhulu, igebe phakathi kwe-powder lincane kakhulu, futhi izici ze-shrinkage kwinqubo ye-sintering zifana ngokuyisisekelo, ngakho-ke umkhiqizo unobuningi obufanayo kuzo zonke izingxenye kanye nokunemba okuphezulu kwejometri.
  6. Usayizi wendawo osebenzayo: 400X400X1500mm
  7. Ukufana kwezinga lokushisa: ±3℃

I-ID

I-VHS4415

Inombolo yemodeli

VHSgr-40/40/150-1800

Isikhawu sokusebenza esisebenzayo (mm)

450×450×1500(mm)

Ukuthwala isisindo

300KG

Amandla okushisa/amandla aphelele

240KW/280KW

Izinga lokushisa lokuklama

1800 ℃

Izinga lokushisa lokusebenza

1750 ℃

Imodi yokulawula izinga lokushisa

2 izindawo

Ukushisa okuphezulu okufanayo

≤±3℃

Izinga lokushisa

15℃/min (≤1000℃);

10℃/min (1000-1550℃)

Ukunciphisa i-vacuum

Isithando somlilo esibandayo, esingenalutho, esihlanzekile, ≤ 2Pa

Izinga lokuvuza kwe-vacuum

Isithando somlilo esibandayo, esingenalutho, esihlanzekile, ≤ 2Pa/h

Isivuno se-wax

≥98﹪

Izinga lokupholisa (isithando somlilo esigcwele)

 

(Izinga lokushisa lokungena kwamanzi okupholisa ≤30 ℃, ingcindezi yesithando somlilo 9bar)

1450 kuya ku-100 degrees, amahora ama-5 kuye kwayi-7

 


Isikhathi sokuthumela: Dec-06-2023