Isitofu sesinyithi sokubumba⎮Umgubo weMetallurgy⎮Ngathi
• Ukwenziwa komgubo linqanaba lesibini lomgubo wesinyithi. Yinkqubo apho i-powder ekhululekile yenziwe kwiibhilithi ezinobumba obuthile, ubukhulu, ubuninzi kunye namandla.
• Yenza umgubo ngenkqubo yokubumba ukuze ufumane ubume obunikiweyo kunye namandla omzimba womgubo, obizwa ngokuba yi-compact.
Zininzi iindlela zokwenza umgubo, ukongeza kwindlela eqhelekileyo yokubumba, ezinye zihlelwa njengeendlela ezikhethekileyo zokubumba. Ukwenziwa kweDie yeyona ndlela isisiseko.
ukuswela ukwenziwa koshicilelo - ukuphosa i-pulp - i-sintering ekhululekile
Ezi nkqubo zilandelayo zisetyenziselwa ukubumba izinto: uxinzelelo, ukufa, kushushu, isostatic, ukuqengqeleka, i-centrifugal, i-extrusion, kunye nokuqhuma.
• Ubuchule bokubumba obukhethekileyo;
• ukubumba okuqhelekileyo;
• ukunyangwa komgubo;
•ithiyori yocinezelo
Ukunyangwa kwangaphambili komgubo kubandakanya ukuthambisa, ukujongwa, ukuxutywa, ukugranula, kunye nokongeza izithambiso, phakathi kwezinye izinto.
Ukwenziwa komgubo wesiqhelo
Ukwenziwa komgubo yeyona ndlela isetyenziswa kakhulu yokwenza umgubo. Ibhekisela kwindlela yokulayisha i-powder edibeneyo ngokulinganayo kwi-mold evaliweyo kwisixa esithile kwiqondo lokushisa, kwaye emva koko uyicinezele kwi-billet kunye noxinzelelo lweyunithi ethile ngokushicilela.
Le nkqubo yokwenza ngokuqhelekileyo iquka la manyathelo alandelayo: ukulinganisa umgubo, umgubo wokuzalisa, ucinezele, ubambe uxinzelelo kunye nokuhlutha.
Umgaqo wokubumba
(1) Sebenzisa isixokelelwano ukunika umgubo uhlobo olufunekayo.
(2) Ukubonelela umzimba ngokobungakanani bawo obuchanekileyo.
(3) Cacisa i-billet eyimfuneko kunye nohlobo lwe-porosity.
(4) Ukubonelela umzimba ngomlinganiselo ofanelekileyo wamandla kunye noxinaniso lokuphatha.
Indlela yokucofa
Ukucinezela unidirectional: i-concave iyafa kwaye i-punch ephantsi ayishukumi, kwaye i-punch ephezulu igxininiswe ngokungaqhelekanga.
Indlela ezimbini ngaphambilissing: i-concave die igxininiswe, kwaye i-punch ephezulu nesezantsi icinezelwe ngexesha elifanayo kunye noxinzelelo olulinganayo kunye noluchaseneyo.
Ukucinezela okudadayo: i-punch esezantsi ilungisiwe, i-concI-ave die ixhaswa yimithombo, iisilinda, iisilinda, njl., kwaye inokudada emva koxinzelelo.
Inkqubo yokucofa
Inkqubo yokucinezela inokwahlulwa ngokwezigaba ezine:
(1) Amasuntswana omgubo ayashukuma, imingxunya iyancipha, kwaye amasuntswana acudisana;
(2) I-powder igxininiswe ngokuqinileyo, kwaye iincinci ezincinci zizaliswe kwi-gap phakathi kweengqungquthela ezinkulu, kwaye iinqununu ziqala ukuguquka;
(3) Inxalenye ye-concave kunye ne-convex yomphezulu we-powder particle icinezelwe kwaye ifakwe kwisimo soqhagamshelwano oluqinileyo;
(4) Umsebenzi wokuqiniswa kweengqungquthela zepowder ukuya kumda womda, ukwandisa ngakumbi uxinzelelo, iinqununu zepowder ziyatshatyalaliswa kwaye i-crystallization ihlanjululwe.
Ubudlelwane phakathi kokuqina komgubo wesinyithi kunye noxinzelelo loxinzelelo
| Iintlobo zomgubo | Uxinaniso olubonakalayo /(g/cm3) | ubunzima HBW | Amandla acinezelayo afunekayo ukuze i-compact ifikelele kuma-60% oxinaniso olunxulumeneyo /MPa | Amandla acinezelayo afunekayo ukuze i-compact ifikelele kuma-80% oxinaniso olunxulumeneyo /MPa |
| Pb | 3.98 | 35 | 245 | 618 |
| Sn | 3.50 | 50 | 515 | 1029 |
| Nge | 3.51 | 49 | 2205 | 3724 |
| Fe | 2.70 | 70 | 2009 | 4900 |
Isiphumo sokucoceka komgubo
Ngenxa yenkqubo eyahlukileyo yokwenza umgubo, ukucoceka kwepowder akufani, kwaye ipowder iqulethe inani elithile lokungcola. Ukungcola kwipowder kuninzi kwimo ye-oxide yensimbi.
I-metal oxide powder ininzi ilukhuni kwaye i-brittle, kwaye isasazwa kakhulu kumphezulu we-metal powder, okwandisa ukunyanzeliswa koxinzelelo kunye nokuphazamisa ukusebenza koxinzelelo.
Ukwenziwa komgubo wesakhiwo samalungu
1. Ukwenza ukubumba kunye nokudibanisa kube lula, zama ukukhetha i-straight, i-symmetrical design ethintela ukuhluka okugqithisileyo kwicandelo kunye ne-grooving emxinwa, indawo engqukuva, njl.
2. Gwema iindonga ezinqabileyo zendawo ukuququzelela i-powder compaction kunye nokuthintela ukuqhekeka.
3. Gwema i-grooves kunye nemingxuma kwiindonga zecala ukuze kube lula ukuxinzelela okanye ukunciphisa iibhloko eziseleyo.
4. Gwema ukwandisa indawo ye-cross-sectional ecaleni kwendlela yokucinezela ukuququzelela ukuxinana. Iikona kufuneka zijikelezwe ekudibaneni kodonga ngalunye ukuququzelela ukuxinwa kunye nokuphepha ukuxinzelela uxinzelelo.
Umgubo wokubumba icandelo
Uhlobo lokuqala lwamalungu: ukucinezela unidirectional, udonga olubhityileyo, imilo engafanelekanga, inxalenye yetafile (ubukhulu bodonga ngokuqhelekileyo ukuya kuthi ga kwi-6.35mm)
Uhlobo lwesibini lwenxalenye: inxalenye yetafile, nayiphi na ubude kunye nokumila, kufuneka ibe ngamalungu acinezelayo.
Icandelo III: Inxalenye yeetheyibhile ezimbini, zabo nakuphi na ukuphakama nokumila, ekufuneka zicinezelwe macala omabini
Uhlobo lwesine lwamalungu: iitafile ezininzi, nakuphi na ukuphakama kunye nokumila, kufuneka kusetyenziswe iindawo ezininzi ezicinezelayo ezicinezelayo.
Ixesha lokuposa: Sep-28-2023








